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Stainless Steel Hard Chrome Plated Piston Rod

HOW TO PRODUCE THE CHROME PLATED PISTON RODS

The chrome plated piston rod is processed by hot rolling or cold rolling, grinding, polishing and chrome plating. Because the surface layer has residual compressive stress on the surface, which helps to seal the tiny cracks on the surface and hinders the expansion of erosion. Therefore, the corrosion resistance of the surface can be improved, and the generation or expansion of fatigue cracks can be delayed, thereby improving the fatigue strength of the cylinder rod.

Through roll forming, a cold work hardening layer is formed on the surface of the chromed piston rod, which reduces the elastic and plastic deformation of the contact surface of the grinding pair, thereby improving the wear resistance of the surface of the cylinder rod and avoiding burns caused by grinding. After rolling, the surface roughness value of the chrome piston rod is reduced, which can improve the fitting properties. At the same time, the friction damage to the seal ring or the seal when the cylinder rod and piston moves is reduced, and the overall service life of the oil cylinder is improved.

The rolling process is a high-efficiency and high-quality process measure. Now, the rolling effect is proved by taking the 160mn diameter mirror doctor brand cutting rolling head (CK45 chrome plated hollow bar) as an example. After rolling, the surface roughness of the cylinder rod is reduced from Ra3.2-6.3um before rolling to Ra0.4-0.8um, the surface hardness of the cylinder rod is increased by about 30%, and the surface fatigue strength of the cylinder rod is increased by 25%. It is increased by 2-3 times, and the rolling process is about 15 times more efficient than the grinding process. The above data shows that the rolling process is efficient and can greatly improve the surface quality of the cylinder rod.

PROPERTIES

 CHEMICAL COMPOSITION(%)

 

Steel Grade

C%

Mn%

Si%

S%

P%

V%

Ni%

Cr%

Mo%

Cu%

CK45

0.42-0.50

0.50-0.80

0.17-0.37

≤0.035

≤0.035

 /

≤0.25

≤0.25

/ 

≤0.25

ST52

≤0.22

≤1.6

≤0.55

≤0.04

≤0.04

0.02-0.15

 /

/ 

/ 

 /

20MnV6

0.17-0.24

1.30-1.70

0.10-0.50

≤0.035

≤0.035

0.10-0.20

≤0.30

≤0.30

/ 

≤0.30

42CrMo4

0.38-0.45

0.5-0.8

0.17-0.37

≤0.035

≤0.035

0.07-0.12

≤0.03

0.90-1.20

0.15-0.25

≤0.03

40Cr

0.37-0.45

0.50-0.80

0.17-0.37

≤0.035

≤0.035

 /

≤0.30

0.80-1.1

/ 

≤0.03


 MECHANICAL PROPERTIES

 

Material

Tensile Strength
    Rm (Mpa)

Yield Strength
   Rel (Mpa)

Elogation
    A%

CHARPY

CONDITION

CK45

610

355

15

>41J

 Normalized

CK45

800

540

20

>41J

 Q+T

ST52

500

355

22

 

 Normalized

20MnV6

750

590

12

>41J

 Normalized

42CrMo4

980

850

14

>47J

 Q+T

40Cr

1000

800

10

 

 Q+T


SUPPLY CONDITION 

      Ground and chrome plated

CHROME THICKNESS 

      20 to 30 micron

 SURFACE ROUGHNESS

      Ra≤0.2 micron and Rt≤2 micro

    TOLERANCE ON DIA

      ISO f7 on the diameter

OVALITY

      Half of the tolerance ISO f7

STRAGHNESS

      ≤0.2MM/M

SURFACE HARDNEDD

      850-1150 HV(vickers 100g)

 COHESION  

      No craks,breaking or detaching after thermic shock(warming up at 3200                 celsius degrees and cooling in water)

 POROSITY 

     Test according to ISO 1456/1458 and result yaluation according to ISO 4540           rating 8-10

 CORROSION RESISTANCE  

     Test in natural salt spray according to ASTM B117-120hours

Results evaluation 

     accordin to ISO4540 RATING7-10

WELDABILITY

     Good

 PACKING 

     Anti rust oil to be applied on material and each rod to be packed in paper                sleeve

CERTIFICATE

     All certificate related with material heat treatment and plating is required

Factory Display

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Application Field

Oil & Gas
Oil & Gas
Chemical Industry
Chemical Industry
Marine Engineering
Marine Engineering
Construction Industry
Construction Industry
Power Generation
Power Generation
Machinery industry
Machinery industry

Carbon Steel Plate Export Destinations

We are a well known worldwide exporter of 304 Stainless Steel Pipes and Tubes Qatar, Ireland, Portugal, Gambia, Thailand, Ukraine, United Kingdom, Netherlands, South Africa, Spain, Turkey, Italy, Libya, Romania, Puerto Rico, Azerbaijan, United Arab Emirates, Pakistan, Philippines, Ghana, Slovakia, Germany, Saudi Arabia, Afghanistan, China, Bolivia, Switzerland, Bangladesh, Taiwan, Oman, Egypt, Greece, Norway, Singapore, Bulgaria, Estonia, Belgium, Yemen, Hong Kong, Ecuador, Sri Lanka, Nepal, Belarus, Finland, Gabon, Iran, Canada, Argentina, Lebanon, Denmark, Trinidad & Tobago,Tunisia, Zimbabwe, United States, Russia, South Korea, Poland, Israel, Australia, Tibet, Kenya, Iran, Austria, Brazil, Hungary, Vietnam, Jordan, Nigeria, Mexico, Croatia, Bhutan, India, New Zealand, Czech Republic, Angola, Algeria, Poland, Kuwait, Mongolia, Sweden, Indonesia, Kazakhstan, Malaysia, Peru, Chile, France, Mexico, Chile, Iraq, Morocco, Colombia, Venezuela, Macau, Bahrain, Lithuania, Nigeria, Costa Rica, Japan, Serbia, Namibia.