The prepainted steel sheet in coil is a product obtained by subjecting a hot-dipped galvanized steel sheet, and galvalume steel sheet, or an aluminum sheet to a surface chemical treatment (coating), followed by baking and curing.
The total thickness of the pre-panted galvanized steel coil is composed of the base steel – coating -primer – top paint – protective layer thickness. The top paint thickness is 10-25μm, and the back paint thickness is 5-20μm. The thinner the base steel thickness, the higher the price of the ppgi steel coil, because the processing cost becomes higher.
Usually, the paint coating material is polyester (PE) and the color of the back paint is white grey. The color can be customized according to the RAL color card or customer samples. Special patterns can be made, such as wood grain, flower print, camouflage, brick.
PPGI is also known as prepainted galvanized steel coil and color coated steel coil, with a hot dip zinc coated steel sheet substrate. PPGL is also known as prepainted galvalume steel coil, with a galvalume steel sheet as a substrate.
PPGI Coil Production Process
Unrolling – Stitching machine – Entrance loop – Pretreatment – Initial coating – Bake – Cool down – Fine coating – Bake – Embossed film – Export loop – Inspection station – Cut – Coiling
In the above process, if the cleaning degreasing process is not handled well, the adhesion of the primer of the color coated plate to the galvanized sheet is not good, and it is easy to cause the topcoat of the color coated steel coil to fall off during the press forming process.
PPGI Sheet Coating Layer
Top (Finish) Coating (PE/HDP/PVDF, etc.)Primer CoatingPre Treatment (Chromate Coating)Plating Layer (Zn, AL, 55%AL+Zn)Base Metal (Cold Rolled Steel Sheet)Plating Layer (Zn, AL, 55%AL+Zn, Sn, Cr, etc.)Pre Treatment (Chromate Coating)Functional Painting (Epoxy, Polyester )
Zinc coating | Primer: 5-7 micronsTop: 10-25 micronsBack: 5-25 microns or as request |
Coil weight | Normally 3- 5 tons, or as your request |
Hardness | Softy, half hard and full hard quality |
Substrate | Cold rolled substrate |
Paint coating | PE,PVC,PVF,PVDF ect |
Coating layer | 2/1,2/2,3/3 painting & drying |
Glossy | high glossy,normal glossy,lower glossy |
Color | As Ral color or as sample |
Grade | Q195 Q235 Q345 |
SGCC SGCH SGC340 SGC400 SGC440 SGC490 SGC570 | |
SGHC SGH340 SGH400 SGH440 SGH490 SGH540 | |
DX51D DX52D DX53D DX54D DX55D DX56D DX57D | |
S220GD S250GD S280GD S320GD S350GD S400GD S500GD S550GD | |
SS230 SS250 SS275 SS340 SS550 | |
Package | Seaworthy package |
MOQ | 25 Tons (in one 20FT FCL) |
Payment | 30%T/T in advanced+70% balanced; Irrevocable L/C at sight |
Remarks | Insurance is all risks and accept the third party test |
Mechanical Properties | |||||
Mechanical properties of PPGI(pre-painted galvanized) steel coil substrate. | |||||
Grade | Yield Strength a,b MPa | tensile strength MPa | Elongation after breakingc A 80mm % not less than | r 90 not less than | n 90 not less than |
DX51D+Z | - | 270~500 | 22 | - | - |
DX52D+Z | 140~300 | 270~420 | 26 | - | - |
DX53D+Z | 140~260 | 270~380 | 30 | - | - |
DX54D+Z | 120~220 | 260~350 | 36 | 1.6 | 0.18 |
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